選擇扭軸折彎機應考慮的幾個問題？_南通華鍛重型機床有限公司

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2025-12-26

　　扭軸折(she)彎機和數(shu)控折彎機(ji)的加工領(ling)域和工藝(yì)不同，因此(cǐ)制造商在(zài)購買🏃🏻扭軸(zhóu)折彎機時(shi)會綜合考(kao)慮。仔細考(kao)慮從機器(qì)的用途購(gòu)買什麽，機(jī)器的已知(zhi)可能撓度(du)，零件的彎(wan)曲半徑等(děng)。作爲決策(ce)者，您有責(ze)任詳細了(le)解設備的(de)性能、加工(gōng)範圍、加工(gong)功能、加工(gong)精度等。這(zhè)一責🏃🏻‍♂️任并(bing)非微不足(zu)道。一旦您(nin)選擇不當(dang)，您的生産(chan)成本将上(shang)升，折彎機(jī)無法收回(hui)成本🍓。因此(ci)，在做出決(jué)策時需要(yào)考慮🥵幾個(ge)因素。　　

　　1、工件(jiàn)

　　值得考慮(lǜ)的是你想(xiang)要生産的(de)零件，關鍵(jian)是要買一(yi)📧台能用✉️很(hěn)💃短☔的工作(zuo)台和很小(xiǎo)的噸位完(wán)成加工任(rèn)務的機器(qì)。仔細考慮(lǜ)材料👄等級(jí)和很大加(jiā)工厚度和(hé)長度。如果(guǒ)生産的大(dà)多數産品(pǐn)🈲是厚度小(xiao)于3 mm、很大長(zhang)度爲2500 mm的低(dī)碳鋼，則自(zì)♻️由彎曲力(li)不必大于(yu)80噸。然而，如(ru)果它從事(shi)大♋量的有(yǒu)底模具成(chéng)型，則可以(yi)認爲是150噸(dun)♻️的機床。如(rú)果生産中(zhong)要彎曲的(de)材料厚度(du)很多爲6mm，低(di)碳鋼自由(yóu)彎曲範✔️圍(wei)内的長度(dù)爲2500mm，則需要(yao)考慮使用(yòng)100t彎曲機。如(ru)果某些零(ling)⛹🏻‍♀️件是用底(dǐ)模彎曲🎯成(cheng)形的(彎曲(qu)校正)，則需(xū)要更大噸(dūn)位的扭軸(zhou)折彎機。如(ru)果大多數(shù)彎曲工件(jian)爲1250mm或更短(duǎn)，彎曲⛹🏻‍♀️機的(de)噸位将幾(ji)乎減半，從(cong)而大大降(jiang)低采購成(cheng)本。因此，加(jiā)工零件的(de)長度對于(yú)✨确定新型(xíng)号的規格(ge)和型号非(fei)常重要。

　　2、彎(wān)曲度

　　在扭(niu)軸折彎機(ji)的折彎過(guo)程中，尤其(qi)是在折彎(wan)長尺寸工(gōng)件時，可以(yi)肯定的是(shi)，工件越長(zhǎng)，彎曲程度(dù)越大。在相(xiang)同載荷下(xià)，2500mm型号✔️的工(gong)作台和滑(huá)塊的撓度(dù)是1250mm型号的(de)4倍。這意味(wèi)着較短的(de)機器需要(yao)較少的墊(nian)片調整來(lái)生産合格(gé)的零件。減(jian)少墊片調(diào)整也縮短(duan)了準備時(shi)間。但現在(zai)🛀🏻數控扭軸(zhou)折彎機在(zài)生産設計(jì)中增加💜了(le)液壓撓度(dù)補償功能(neng)，減🐕少🔴了生(shēng)産操作員(yuán)對設備的(de)調整，提高(gāo)了折彎精(jing)度和生産(chan)效率💃🏻。液壓(yā)偏轉補償(chang)功能由數(shu)控🈲系統控(kòng)制。液壓油(yóu)通過磁伺(sì)服閥進入(ru)補償油缸(gāng)，将工作台(tái)向上推。同(tong)時，撓度補(bǔ)償力随彎(wan)曲力的增(zēng)加而加大(da)，起到了撓(náo)度補🆚償的(de)作用。加工(gong)材料的材(cái)料質量也(yě)是一個關(guan)鍵因💔素。與(yu)低碳鋼相(xiang)比，不鏽鋼(gang)所需的負(fù)荷通常增(zeng)加約🔴50%，而軟(ruan)鋁側的負(fu)荷則減少(shǎo)約50%。相關标(biao)準的彎曲(qǔ)壓力參數(shù)可從彎曲(qǔ)機制造商(shāng)處獲得，不(bu)同厚🐅度和(hé)材料下每(mei)1000mm長度所需(xu)的彎曲💛力(li)。

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選擇(ze)扭軸折彎(wān)機應考慮(lü)的幾個問(wen)題？